They can be identified as having a larger and taller head than the valve body retention bolts. The sonnax valve body reaming fixture allows for consistent reaming. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. Take a closer look at the valve body and you will see that it has special cavities in its surface. Just remove 4 bolts, and you can change the actuator on any unibody valve without. A750f automatic transmission automatic transmission system at129 at description the linear solenoid valve slt controls the transmi ssion line pressure for smooth transmission operation based on signals from the throttle position sensor and the vehicle speed sensor. Reassemble valve body and reinstall the eight control valve body assembly bolts figure 8. After sizing the seal, install the oe forward modulator spring into the end of the sonnax valve and install into the bore illustrated in quick guide. Cobra transmission 18002931848 performance and quality parts 670 input shaft 3k2 070 converter bell housing 750 310 544 530 036 pump plate. Acdelco 24244062 gm original equipment automatic transmission. Replace oe solid plug if the oe end plug has a relief valve in it, do not install the sonnax end plug or the spring.
Pdfreader, pdfviewer kostenlos adobe acrobat reader dc. Sc01m01n01p valve body parts oversized main pressure regulator valve kit 11994003k oversized tcc apply valve kit 11994004k oversized boost regulator valve kit 11994005k oversized solenoid regulator valve 11994006k shift cup, small 4 11994011 shift cup, medium 2 11994010. Installation instructions for toyota a245e and a246e solenoids. Valve lubrication and welding rod recommendations are also included. This fifth edition presents vital information on control valve performance and. Blank female npt both ends b ball check female npt bs female sw by male butt weld extended body. Flat stone the valve body surface and clean well to remove surface imprints.
Lever system the lever system can be turned up or down depending on the location of the valve on the machine. The center tongue not only locks the seat in place, but allows rubber material to flow into the center body groove when cycling the valve, drastically reducing the operating torque. Chrysler a604 41te 1 no part of any atsg publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means, including but not limited to electronic, mechanical, photocopying, recording or otherwise, without written permission of automatic transmission service group. For those who arent familiar, wholesale automatics is an outfit in australia that does rebuilds and upgrades of land cruiser automatic transmissions a440f, a442f, a343f. These packages cover flows ranging from 10 gpm 40 lmin. Aug 23, 2007 i have decided to go to a manual valve body, so you guys with manual valve bodies, please tell me. Building on this philosophy, our top technicians and engineers craft innovative parts which solve rootcause transmission problems and restore.
You can either remove them one by one, or clear all filters using the button below. Vwaudi 01m, 01n, 01papplication sure cure kit part no. Vc6800, vc6900 series floating control valves general the vc6800vc6900 series modulating control valves provide optimum control of hot andor chilled water flow in various heating and cooling applications, such as fan coil units, reheat coils and perimeter heating systems. The control valve handbook has been a primary reference since its first printing in 1965. Product numbers use the product numbers in the tables to order the valve. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. After sitting in a box on my living room floor for around 6 weeks, my extreme valve body is finally in my truck and working. Valve body parts kit oversized lockup relay valve requires tool a240.
The control valve handbook has been a primary reference. Intergraph spispf s3d are preset up to easily import this standard ddp data and display 3d control valve shapes. W ear to the valve body bore in gf4ael units by the constant movement of the steel pressure modifier valve can cause loss of valuable epc oil to. Streamlined valve body of spheroidal graphite iron. Ip characteristic calibration is recommended specific calibration file is needed depending on if it is a valve body or whole transmission replacement. Dimensional data for piping data file out of ff2 in. For years, our message has been that if you want to. To remove plugs once sealed, heat the area until the sealant melts, then air dry.
Va02 hard parts 800a pump assy 2 bushes in stator85on 1 a240. Contact with the valve body can cause improper engagement with the lever figure 7. Fuel injection free delivery possible on eligible purchases. By using your scan tool, update the transmission controller software to. A unique aspect of the unibody valve actuator is the ability to be easily interchanged among the various unibody valve sizes to simplify selecting or changing actuators. In the world of racing and pro street, having the right gear at the right time makes all the difference. Toyota a240 thru a247 b c d fwd 4 speed pump body stator direct drum front planet shell 1st reverse clutch bell housing intermediate servo linkage e park pawl. Invert the valve and push into the bore just far enough to size the ptfe seal. The c4 pro mod trans is designed for the serious heads up racer whos reaction times are critical.
View pdf files in firefox firefox help mozilla support. Defective valve body and conductor plate issues have effected many mercedesbenz cars equipped with 722. This late model premium rebuilt valve body for the aisinwarner tf81 or af21 is for use in ford and mazda applications for years 2005 and up. Jatconissan cvt jf010e re0f09are0f09b 2019 sonnax transmission company, inc.
Automatic transmission trans transmission valve body assy a246e author. Option electrical entry body option pe port 3r port pe port 3r port 9 manual override thread type. Make sure that the band struts are properly positioned before installing the new bte full manual valve body. Vwaudi special tools 096, 097, 098, 01m, 01n, 01p universal valve body reaming fixture by sonnax due to the complexity of some valve or pump bodies, existing reaming processes cant be used to repair worn components. The tag on the side of the transmission says sol strategy and sol body id. Properly selected and maintained control valves increase efficiency, safety, profitability, and ecology. Electrostatic discharge can damage the control module, which is located within the plastic housing. Replace the line bias valve spring 319 with the one supplied in this kit and install the components back into the valve body exactly as shown in the figure. A245e transmission repair manual pdf pdf download undketil. Aisinwarner tf81 af21 valve body with solenoids, 2005up transtar part number. Install internal transmission components as disassembled.
These procedures should be adequate for almost any equiwedge gate valve repair or maintenance problem that may arise. Automatic transmission trans transmission valve body assy u241eu140f author. After the selector is placed in reverse range the transmission brake must be activated to engage reverse. Differential 274 273 698b 290 725 793 074 269 278 279 710 207 795 304 759 780 rear cover 730 pinion 274 273 381 698 899 7 276 280 281 712 208 796 074 066 774. Cd4e la4ael fwd 4 speed d c e b a converter reactor low reverse clutch low intermediate reverse overdrive planet shell low intermediate ring gear forward direct drum direct clutch overdrive servo pump shaft f low rev clutch piston differential differental ring gear front chain cover side pan 1 10 2 1 45 11 70 60 46 21 119 123. After im reading this a245e transmission repair manual pdf pdf download it is very interesting. Reinstall the two rear valve body covers and loosely install the 11 bolts figure 6, then torque to 96 inlb. How to order 5 port solenoid valve body ported series vz5000 type of actuation. Turbo action cheetah xtremeaction valve bodies put the driver in control with extreme, positive shifts for maximum et gains.
The legend for figure 10 which identifies the main valve body components is found on page 16. The detailed steps below correlate to the quick guide steps. Jan 16, 2014 i have a a4af3 trans w6 solenoids,i cannot find a good image of all and springs answered by a verified transmission mechanic. Atsg blog fnr55nr5 secondary valve body variations.
Lower valve body bottom side toyota a245e246e cooler bypass valve install as shown spring. The kit contains uniquely designed parts to prevent the loss of pressures within the main line, clutch apply control and lockup control circuits. Sep 11, 2007 personally, id advise against installing a manual valve body on the street. This valve body does not have engine braking in manual low range, eliminating the chance of engine overspeeding and loss of vehicle control that can result if the transmission is downshifted to manual low range at high vehicle speed. Description the flowrite 599 series 3way valve bodies, ansi 250, work with a flowrite series actuator with a 34inch 20 mm stroke. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Sonnax zip kit u140eu241ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u140ef, u240e and u241e valve bodies.
Ac tools 096, 097, 098, 01m, 01n, 01p automatic choice. Automatic transmission transaxle toyota corolla 2004 repair. Historically, a few design features have also been used as part of the prefix s, b, and r. Thats become synonymous with the highest quality we designed. Table of contents overhaul, master, banner kits domestic bands foreign bands. Locate the line bias valve and related components 310, 311, 318 and 319 and remove them from the valve body as shown in the figure below. When a valve body is replaced it is likely that the solenoid strategy will change, so ford will include a tag which lists a new solenoid strategy code and a valve body id code. Regeneration valve assemblies and optional circuit methods is 116 pages of technical tips and outline drawings of 53 predesigned and regeneration valve assemblies with performance curves for each assembly. Please try retyping the web address or using our search options above. Removal of this part may cause permanent damage to the valve. Refer to figure 10 for exploded detail view of the rear side of the main valve body.
When energized the valve allows flow in both directions. The body, the first pressure boundary of a valve, resists fluid pressure loads from connecting piping. Refer to figure 9 for exploded view of the valve body assembly components. Process valves symbols icons for planners, designers and piping engineers.
Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. We have a customer with an ls3 engine fly by wire electric throttle cable, nowhere for the tv cable to get a tug he wants us to put a manual valve body in the 700r4 trans, has anyone got any info on such a mod,is it even doable. This transmission has a valve body, a hardwired harness, and seven solenoids. Mazda fn4ael 4 speed ford 4f27e 4 speed fn 4 ael, 4f27e fnr5 5 speed pressure plates prefix key.
Valve body the body, sometimes called the shell, is the primary pressure boundary of a valve. Turning the adjusting screw clockwise will increase the pressure and counterclockwise will decrease the pressure. Installation instructions for toyota a245e and a246e solenoids rostra precision controls2519 dana, dr. We have had may folks asking about the fnr55nr5 transmission. This is the first part of tearing down to the corolla transmission in order to see if the reverse issue is being caused by worn friction disks in the clutch pack. A marmon berkshire hathaway company the sonnax products listed here may be protected by one or more patents, or be patent pending. Parts 741 002 ohk kit 004 master lsteels kit 006 master wsteels kit 119 friction module 9 steel module. I recommend reading this a245e transmission repair manual pdf kindle because this book contains many positive.
Installation hold valve body cam downward and install throttle cable in slot. Lerne, wie du mit adobe acrobat zwei pdfdateien miteinander vergleichst. When the system pressure overcomes the spring pressure the valve feather will move in the seat creating an exit to atmosphere allowing the system gas or liquid to escape. Learn how to get pdf files to open in the firefox window and fix common problems like blank pages and files downloading instead of opening.
Install the valve body onto the case, being sure to insert the servo tube into the hole in the case and align the manual valve to the pin on the manual valve lever. Field repair equipment available from edward valves is described and illustrated. Reinstall the separator plate, gasket and rear valve body onto the front valve body first ensuring all checkballs, check valves and filters are in proper locations. I recommend reading this a245e transmission repair manual pdf kindle because this book contains many positive messages for us. This output file also contains the control valve spec sheet data as per spi form 90. Turbo action cheetah xtremeaction valve bodies 17875xa free.
A valve feather under spring pressure is seated in the valve body and exposed to system pressure. Buy acdelco 24244062 gm original equipment automatic transmission control valve body assembly, remanufactured. A th700r4 4l60e 4l65e 4l70e rwd 4 speed b c d front planet e 24 servo park pawl pump body stator input drum front sun gear front ring gear shell rear sun gear 12 accum. The valve features a specially designed spring seat to compensate for the oversized valve, which also provides hi gher line pressure at idle.
These are the program strategies for the pcm and the valve body solenoid pairing ids. If these parts fail they will require replacement in order to extend the life of the transmission. When reinstalling the manual shaft detent assembly, ensure proper alignment with the lever. It serves as the principal element of a valve assembly because it is the framework that holds everything together.
Ensure kickdown switch wire is not pinched under valve body assembly. Process valves symbols icons for planners, designers and. Drain automatic transaxle fluid a remove the drain plug, gasket and drain atf. Aisinwarner tf81 af21 valve body with solenoids, 2005up. Produced by danfoss as if you come across a fake product or have any doubts as to. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. Typical applications include mixing of hot or chilled water and the control of 50% waterglycol solutions. A fully female threaded valve as the traditional vogt standard does not have a prefix number. This transbrake valve body has been modified along with the component pieces. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. Dec 21, 2012 sonnax zip kit u140eu241ezip targets the root cause of multiple complaints by sealing the critical circuit pressure losses in the toyota u140ef, u240e and u241e valve bodies.
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